Product Description
The CKD-TLMV, V25.04, is a specialized device designed for batch marking inside bottle caps. It can imprint various contents, including barcodes, QR codes, production dates, timestamps, vector graphics, and customized text. The markings are clear, indelible, and contamination-free. Utilizing non-contact laser scanning technology, the process requires no consumables, ensuring health and hygiene while providing anti-counterfeiting functionality.
Our Advantages
Here's a structured comparison table highlighting the advantages of CKD-TLMV, V25.04 over alternative solutions:
| Solution |
Key Limitations |
CKD-TLMV, V25.04 Advantages |
| Ordinary Flying Laser Markers |
Misaligned/off-center logos |
Precision marking: Ensures every logo is perfectly centered |
| Risk of missed markings |
No missed marks |
| Inkjet Coders |
Ink contamination risk |
No consumables: Laser-based, no ink |
| High maintenance & material costs |
Clear, permanent marks on various plastics |
| Inconsistent clarity on some plastics |
|
| Standard Laser Markers |
Slow processing |
High-speed automation: No manual intervention |
| Manual handling required |
Low operational cost |
| High labor costs |
|
| Large Integrated Laser Systems |
Extremely expensive |
Compact & cost-effective |
| Bulky setup |
Fast cycle times |
| Long production cycles |
Easy maintenance |
| Complex maintenance |
|
| CKD-TLMV, V25.04 |
- |
Consistent, high-quality marks |
| No pollution, food-safe |
| Space-saving, low TCO (Total Cost of Ownership) |
CKD-TLMV, V25.04 - Fully automated laser marking process,operation workflow:
1. Bulk Loading
The operator simply pours a batch of caps into the feeding hopper.
The system automatically aligns and feeds caps onto the conveyor.
2. Precision Laser Marking
Caps are transported to the laser recognition zone.
The vision system detects cap position in real time and adjusts the laser for perfectly centered marking.
3. Finished Product Handling
Marked caps are conveyed to the finished product collector without manual intervention.
Labor & Efficiency:
1. Minimal Worker Involvement: Only 1 operator is needed to supervise the machine.
2. High-Speed Production: Achieves 100,000 caps/8 hours (approx. 3.5 caps/second).
3. Zero Manual Positioning: Fully automated, eliminating human error.
Key Advantages vs. Traditional Methods:
| Feature |
Traditional Machines |
CKD-TLMV, V25.04 |
| Worker Requirement |
Multiple operators |
Only 1 supervisor |
| Positioning Accuracy |
Manual adjustment needed |
Auto-alignment with vision system |
| Speed |
Slow (manual handling) |
100,000 caps/8h (fully automated) |
| Error Rate |
High (missed marks) |
Near-zero defects |
This system ensures maximum productivity with minimal labor, making it the most efficient solution for high-volume cap marking.
The CKD-TLMV, V25.04 features components specifically designed for automated cap marking, achieving 0% missed markings with a repeatability precision of 0.001mm. It represents the most outstanding automatic cap marking system currently available.
The CKD-TLMV, V25.04 features a universal feeding machine that eliminates the need for separate loaders for each cap size, significantly reducing user costs.
The vision system of CKD-TLMV, V25.04 is extremely user-friendly, allowing even beginners without specialized laser knowledge to quickly master operation.
CKD LASER provides remote machine adjustment services. After initial installation and setup, users can easily process various complex customized patterns by following simple steps, creating substantial additional profits. This enables users to confidently accept customized cap processing orders, including both plastic and metal materials, with freedom to design personalized content such as prize-winning icons.
The professional backlight and ring light work in perfect coordination to create an optimal lighting environment for vision capture, effectively eliminating interference from ambient stray light and reflections. Through comprehensive testing of over 4,000 combinations, CKD LASER has identified the ideal lighting solution for laser vision systems, optimized across color gamut, flicker frequency, and illumination uniformity parameters.
The reliability of CKD-TLMV, V25.04 is demonstrated through:
1. Integrated Laser Marking Head
* Shields internal lenses from dust contamination
* Enhances resistance to interference in noisy environments
* Eliminates precision errors caused by manual operations
2. Adjustable Ring Lighting System
* Counters interference from varying ambient lighting conditions
* Allows user-adjustable intensity and angle for each individual light unit
3. Material-Compatible Laser Source
* 355nm cold laser technology
* Zero contamination process
* Compatible with diverse materials
This system design ensures stable, high-precision performance in demanding industrial environments while maintaining operational flexibility.
With over 58 million cumulative operating hours across 350+ user sites, and through CKD LASER's continuous upgrades, the V25.04 version has achieved near-maintenance-free operation, boasting a mechanical failure rate of just 0.6%.
Backed by extensive real-world performance data, the system ensures reliable operation. For any operational issues reported via user network connectivity, CKD LASER provides an average resolution time of just 2 hours, guaranteeing minimal downtime and maximum productivity.
CKD-TLMV, V25.04: Precision Engineered for Real-World Performance
The V25.04 version meticulously optimizes every practical aspect of operation:
* Precision Geared Motor: A optimally powered, ratio-adjusted motor ensures exceptional accuracy, eliminating even minute inertial shifts when the conveyor stops. This prevents lightweight caps from vibrating out of position.
* Adjustable Guide Belts: Dual-sided adjustable belts further align and organize caps after loading, reducing potential vision-capture errors.
Unmatched Precision & Practicality
CKD-TLMV, V25.04 delivers comprehensive, detail-oriented precision at a globally competitive cost. It stands as the simplest-to-operate, highest-accuracy, and speed-optimized solution available today.
Need a Sample Test or Customization?
Contact our sales engineers for pre-purchase trials or tailored configurations.
Configuration
CKD-TLMV, V25.04 Optional Configurations:
| Parameter |
Unit |
CKD-TLMV-3 |
CKD-TLMV-5 |
| Laser source |
|
UV laser |
| Laser wavelength |
nm |
355 |
| Laser power |
W |
3 |
5 |
| Cooling model |
|
Air-cooling |
| Recognize scope |
mm |
140*110 |
| Conveyor |
cm |
Optional: 100/150 |
| Computer |
|
Win11 |
| Feeder |
|
Customized according to caps |
Remake: Recognize scope has error different according each customized machine.
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